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Total Quality Management
Dec 2020
Question 1
Answer:
Gokuul Industries is known for its
innovative products. In recent times some of its products failed to meet its
customers’ expectations resulting in an increase in the new product development
time. Suggest a quality management technique that Gokuul Industries can use to
understand its customer’s needs, translate them into product features and
quality plan for the products while keeping the competitors’ performance in
view.
Introduction
Gokuul industries are a
global company and have their presence in most regions of the world. The
company is also known for its innovative and creative work in its products.
Some of the central values of
Question 2
You have joined Reddy Sons as VP
operations. The organization has been confronting several issues like rising in
costs, a decline in sales volumes and customer dissatisfaction for the last two
years. Reddy Sons works in a conventional method and all performance measures
are in traditional financial terms only, like revenue increase, high profit or
liquidation etc. You realize that these conventional performance estimates do
not help the organization in their quality initiatives. How are you going to
change the performance measurement system at Reddy Sons to bring it in line with
the TQM philosophy?
Answer:
Introduction
Reddy sons are a very reputed and old company and have a lot of
reputation in the market for its quality of products. As Reddy sons is an
ancient company it belies in its cultures and its traditional methods. The
company follows a lot of customs and rituals and follows its traditions and
cultures very strictly. Recently
Question 3
Consistent product quality is the
most proven predictor of any manufacturer’s success. Competitors may imitate
each other’s marketing, but superior quality stands alone as the truest
statement of company’s values. That is why forward-thinking manufacturers are
making quality cost management part of their DNA.
Engraining the fundamentals of
quality cost management across every plant and production line creates
guardrails that keep quality improvement on track. Moreover, it leads to
improved product quality and increased yield rates, fostering customer
goodwill. That is why manufacturers who have embraced quality cost management
are driving higher customer demand and loyalty—and greater profits—than
competitors spending millions of dollars to market mediocre quality products.
Knowing the cost of quality (COQ) is
essential to earning and keeping a reputation for excellence, nurturing customer
trust, and growing over time. Since it represents all the costs associated with
stabilizing and continually improving product quality, from suppliers to
customers, COQ is the single best metric for tracking how well manufacturing is
delivering on the commitment to exceptional quality. It’s common to
see cost of quality account for 15%
to 20% of a manufacturer’s sales, and between four to six times the size of net
profits a given year.
Columbus, L. (2020, August 28).
Getting Started With Quality Cost Management. Retrieved August 30, 2020, from
https://www.qualitymag.com/articles/96194-getting-started-with-quality-cost-management
a. Using an industry example,
explain the steps to calculate and report cost of quality (COQ)? Compare the
calculated COQ with the COQs of some world class companies.
(5 Marks)
b. Explain how the company can
reduce its COQ?
Answer:
Introduction
Cost Of Quality COQ is a great way to keep the company name up by
maintaining the product quality and always delivering a quality product to the
customers. It satisfies the customers to make them happy and loyal customers of
the company.
Concept and
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